SMART WAREHOUSING UPGRADE PROJECT PLAN FOR AUTOMOBILE MANUFACTURING ENTERPRISES
Automotive
ASRS
CHINA
55%
increase in operational efficiency
40%
improvement in decision-making efficiency
6million
Over 6 million in cost savings
99.9%
reduction in workplace accidents
PROJECT BACKGROUND
Automotive supply chain warehousing faces extremely complex challenges and zero-tolerance requirements. It must respond precisely to Just-In-Time (JIT/JIS) supply from the production line to avoid costly downtime losses.
Balancing two conflicting operating models:
High-turnover production materials
Large quantities of low-frequency aftermarket spare parts
CUSTOMER PAIN POINTS
1. Space Utilization Bottleneck:
Narrow workshop aisles constrain traditional equipment, resulting in low space utilization.
2. Labor Efficiency and Cost Pressure:
Manual handling is inefficient and costly, struggling to meet production cadence.
3. Management Blind Spots and Traceability Challenges:
Manual handling lacks data recording, creating opaque material status and traceability gaps.
4. System Coordination and Integration Challenges:
Complex on-site equipment layouts with multiple movement paths necessitate path traffic management and equipment interlocking.
SOLUTION CONFIGURATION
Thirty hybrid transport robots were deployed, integrating the WCS equipment docking system and the RDS scheduling system.
Through real-time data acquisition, the system achieved end-to-end traceability and visual management of the material flow, enabling efficient collaborative automated material handling.
CUSTOMER BENEFITS
1. Efficiency Enhancement:
Operational efficiency increased by over 50%, with significant growth in material turnover and handling volume.
2. Cost Optimization:
Annual cost savings exceeding 6 million yuan, substantially reducing material wastage.
3. Management Upgrade:
Implemented data-driven management, boosting decision-making efficiency by 40% while maintaining a clean and orderly worksite.
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Automotive
E-Commerce
Electronics
Industrials
Medical
Other
Retail/Shoes & Garment
All
AUSTRALIA
CHINA
JAPAN
KOREA
MALAYSIA
NEW ZEALAND
SINGAPORE
THAILAND
VIETNAM
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Automotive
ASRS
CHINA
